Mechanical Bellow Forming Machine

Machine Description

The Mechanical Bellow Forming Machine is a high-precision, robust forming system designed to produce metallic bellows through mechanical punch-forming technology. It is ideal for manufacturing expansion bellows, automotive exhaust bellows, and flexible connectors using stainless steel and high-performance alloys. This machine utilizes a segmented die system operated via mechanical linkages or cams, delivering consistent convolutions with excellent repeatability, speed, and strength. Suitable for medium- to high- volume production, it offers low operating costs and minimal maintenance.

Features

• Mechanical forming system using punch and segmented die design • Suitable for SS304, SS316, SS321, Inconel, and other alloys • High-speed forming with consistent convolution geometry • Adjustable stroke and indexing for variable pitch and height • Rigid frame for vibration-free and long-life operation • Low operating cost compared to hydraulic systems • Ideal for expansion joints, exhaust systems, and EGR bellows • Minimal power consumption with continuous duty cycle • Optional automatic loading/unloading system

Technical Details

Parameter Specification
Material Compatibility SS304, SS316, SS321, Inconel
Bellow Diameter Range 40mm to 250mm (customizable up to 400mm)
Sheet Thickness Range 0.15mm to 0.6mm
Convolution Pitch Customizable via die configuration
Drive Type Mechanical (Flywheel / Cam or Gear System)
Operation Mode Manual / Semi-Automatic
Forming Tool Segmented Dies (Single or Multi-Pitch)
Power Source 3-Phase AC Motor (3–5 HP)
Cycle Time 5–15 seconds per convolution (depending on size)

Application

• Automotive exhaust bellows and flex connectors • Industrial expansion joints for pipelines and ducts • Metal bellows for pressure vessels and valves • Flexible joints for HVAC and fluid transfer systems • EGR tube convolution and sealing systems

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